Welding fluxes

welding fluxes

Welding flux is a granulated powder with a grain size from 0.2 to 4 mm, designed for welding processes. In the process of welding, the granules melt and emit gas, and then during cooling they form a crust of slag.

Welding fluxes are classified by production technology, chemical composition, purpose, and other characteristics.

Our company produces fused welding fluxes produced by the method of double refining of the melt and the use of mineral waste welding production. A new method of cooking fluxes allowed to improve the welding and technological properties of fluxes, reduce the need for natural raw materials, and also solve the environmental problem.

Nomenclature of flux grades

NOMENCLATURE OF FLUX GRADES:

Designation of standard
Full: ISO 14174-S F MS 1 AC H10
Short: ISO 14174-S F MS 1
ND: ТУ У 05416923.049-99
ND(Rus): ГОСТ 9087-81; ТУ У 05416923.049-99, ГОСТ Р 52222-2004
Designation of standard
Full: ISO 14174-S F MS 1 AC H10
Short: ISO 14174-S F MS 1
ND: ТУ У 05416923.049-99
ND(Rus): ГОСТ 9087-81; ТУ У 05416923.049-99, ГОСТ Р 52222-2004
Designation of standard
Full: ISO 14174-S F MS 1 AC H10
Short: ISO 14174-S F MS 1
ND: ТУ У 05416923.049-99
ND(Rus): ТУ У 05416923.049-99, ГОСТ Р 52222-2004
Designation of standard
Full: ISO 14174-S F CS 1 AC H10
Short: ISO 14174-S F CS 1
ND: ТУ У 05416923.049-99
ND(Rus): ГОСТ 9087-81; ТУ У 05416923.049-99, ГОСТ Р 52222-2004
Designation of standard
Full: ISO 14174-S F CS 1 AC H10
Short: ISO 14174-S F CS 1
ND: ТУ У 05416923.049-99
ND(Rus): ТУ У 05416923.049-99, ГОСТ Р 52222-2004
Designation of standard
Full: ISO 14174-S F CS 1 AC H10
Short: ISO 14174-S F CS 1
ND: ТУ У 05416923.049-99
ND(Rus): ТУ У 05416923.049-99, ГОСТ Р 52222-2004
Designation of standard
Full: ISO 14174-S F MS 1 AC H10
Short: ISO 14174-S F MS 1
ND: ТУ У 05416923.049-99
ND(Rus): ГОСТ 9087-81; ТУ У 05416923.049-99, ГОСТ Р 52222-2004
Designation of standard
Full: ISO 14174-S F MS 1 AC H10
Short: ISO 14174-S F MS 1
ND: ТУ У 05416923.049-99
ND(Rus): ГОСТ 9087-81; ТУ У 05416923.049-99, ГОСТ Р 52222-2004
Designation of standard
Full: ISO 14174-S F MS 1 AC H10
Short: ISO 14174-S F MS 1
ND: ТУ У 05416923.049-99
ND(Rus): ТУ У 05416923.049-99, ГОСТ Р 52222-2004
Designation of standard
Full: ISO 14174-S F MS 1 AC H10
Short: ISO 14174-S F MS 1
ND: ТУ У 05416923.049-99
ND(Rus): ГОСТ 9087-81; ТУ У 05416923.049-99, ГОСТ Р 52222-2004
Designation of standard
Full: ISO 14174-S F MS 1 AC H10
Short: ISO 14174-S F MS 1
ND: ТУ У 05416923.049-99
ND(Rus): ТУ У 05416923.049-99, ГОСТ Р 52222-2004
Designation of standard
Full: ISO 14174-S F AB 2 DC H10
Short: ISO 14174-S F AB 2
ND: ТУ У 05416923.049-99
ND(Rus): ГОСТ 9087-81
Designation of standard
Full: ISO 14174-S F AB 2 AC H5
Short: ISO 14174-S F AB 2
ND: ТУ У 05416923.049-99
ND(Rus): ГОСТ 9087-81
Designation of standard
Full: ISO 14174-S F AB 2 AC H5
Short: ISO 14174-S F AB 2
ND: ТУ У 05416923.049-99
ND(Rus): ГОСТ 9087-81
Designation of standard
Full: ISO 14174-S F AR 1 AC H5
Short: ISO 14174-S F AR 1
ND: ТУ У 05416923.049-99
ND(Rus): ТУ У 05416923.049-99
Chemical composition of fluxes

CHEMICAL COMPOSITION OF FLUXES

Flux grade Chemical composition in %
SiO2 MnO CaO MgO Al2O3 CaF2 TiO2 ZrO2 Fe2O3 S P C
no more
Flux type according to ДСТУ EN ISO 14174 - manganese-silicate, MS
АН-348-А 40-44 31-38 < 12 < 7 < 13 3-6 - - 2,5 0,11 0,12 -
АН-348-АМ
АН-348-АПМ 0,09 0,10 0,10
АНЦ-1А 35-45 25-40 < 18 < 8 < 13 3-8 - - 2,5 0,10 0,12 -
АН-60 40-46 36-41 < 10 < 3 < 13 5-9 - - 0,9 0,05 0,05 -
АН-60М
Flux type according to ДСТУ EN ISO 14174 - calcium-silicate, CS
АН-47 28-33 11-18 13-17 6-10 9-15 4-7 1,1-2,5 < 3,0 0,05 0,08 -
АН-47Д 0,04 0,07 0,10
АН-47ДП 1,1-5,0 0,05
Flux type according to ДСТУ EN ISO 14174 - manganese-silicate, MS
ОСЦ-45 37-44 37-44 < 10 < 3 < 13 5-9 - - 2,5 0,11 0,14 -
ОСЦ-45М
Flux type according to ДСТУ EN ISO 14174 - aluminate-base, AB
АН-20С 19-24 < 0,5 3-9 9-13 27-32 25-33 - - 0,8 0,06 0,03 -
АН-26С 29-33 2,5-4,0 4-8 15-18 19-23 20-24 - - 1,5 0,08 0,08 0,05
АН-26П
Flux type according to ДСТУ EN ISO 14174 - aluminate-rutile, AR
АН-67 12-16 14-18 < 10 - 35-40 11-16 4-7 < 2,5 1,0 0,05 0,05 0,01
Note 1. The content of iron oxides in fluxes of all grades is given in terms of iron (III) oxide.
Note 2. The content of the sum of potassium and sodium oxides in the flux: АН-20С from 2,0% to 3,0%.
Note 3. The content of B2O3 in the АН-67 flux is not more than 0,4%.
Physical properties of flux

PHYSICAL PROPERTIES OF FLUX

Fluxes are made in the form of uniform grains. The content of foreign particles (undissolved particles of raw materials, lining, coal, graphite, coke, metal particles, etc.) :

Brand flux The content of foreign particles in % by weight of the flux
АН-348-А, АН-348-АМ, АН-348-АПМ,
АНЦ-1А,
АН-60, АН-60М,
АН-47, АН-47Д, АН-47ДП,
ОСЦ-45, ОСЦ-45М
no more than 0,3
АН-20С, АН-67 no more than 0,2
АН-26С, АН-26П no more than 0,1

Brand flux Grain structure Grain color
АН-348-А, АН-348-АМ Vitreous From yellow to brown in all shades
АНЦ-1А Vitreous From light brown to dark brown in all shades
АН-47, АН-47Д Vitreous From dark brown to black in all shades
ОСЦ-45, ОСЦ-45М Vitreous From light gray and yellow to brown in all shades
АН-20С Vitreous From white to light gray and light blue in all shades
АН-26С Vitreous From gray to light green in all shades
АН-348-АПМ Pumiceous From light gray and yellow to brown and dark brown in all shades
АН-60, АН-60М Pumiceous From gray and light pink to yellow and light brown
АН-47ДП Pumiceous Matt black
АН-26П Pumiceous From light gray and light green to gray in all shades
АН-67 Pumiceous From light gray, gray and dark gray to light brown, brown and black in all shades

The presence in the flux grains with a color that differs from the above:

Brand flux The presence of grains with a color that differs from the above in % by weight of the flux
АН-47, АН-47Д, АН-47ДП,
ОСЦ-45, ОСЦ-45М,
АН-60, АН-60М,
АН-20С,
АН-26С, АН-26П,
АН-67
no more than 3
АН-348-А, АН-348-АМ, АН-348-АПМ,
АНЦ-1А
no more than 10

Brand flux Grain size, mm
АН-348-АМ, АН-348-АПМ,
ОСЦ-45М,
АН-60М
0,25 - 1,60
АН-47, АН-47Д, АН-47ДП,
АН-26С
0,25 - 2,50
АН-348-А,
АНЦ-1А,
ОСЦ-45,
АН-20С,
АН-26П,
АН-67
0,25 - 2,80
АН-60 0,35 - 4,00

The presence in the flux grains larger than, respectively, 1.60; 2.50; 2.80; 4.00 mm and grains less than 0.25 and 0.35 mm in quantities of more than 3% by weight of the flux are not allowed.

In coordination with the consumer it is allowed to produce flux with a grain size different from those indicated in the table. At the same time, grain sizes and tolerances should be specified in the order.


Brand flux Humidity in % of the flux mass
АН-348-АПМ,
АН-47Д, АН-47ДП,
АН-60, АН-60М,
АН-20С,
АН-67
no more than 0,05
АН-47 no more than 0,08
АН-348-А, АН-348-АМ,
ОСЦ-45, ОСЦ-45М,
АНЦ-1А,
АН-26С, АН-26П
no more than 0,1

Brand flux Bulk density, g/cm3
АН-47 1,4 - 1,8
АН-47Д 1,35 - 1,60
АН-348-А, АН-348-АМ,
АНЦ-1А,
АН-20С,
АН-26С,
ОСЦ-45, ОСЦ-45М
1,3 - 1,8
АН-47ДП 1,1 - 1,3
АН-348-АПМ 0,9 - 1,2
АН-26П,
АН-60, АН-60М,
АН-67
0,8 - 1,1
  • The arc should lego excited and stably lit
  • Weld bead should have a smooth surface with a smooth transition to the base metal
  • Slag should ensure good formation of weld metal rollers and be easily removed after cooling
  • Pores and cracks on the surface of the weld bead are not allowed
  • Quartz sand according to ДСТУ Б В.2.7-131
  • Manganese ore concentrate according to regulatory documents in force in Ukraine
  • Fluoride concentrate according to regulatory documents in force in Ukraine
  • Slag, crushed stone according to the regulatory documents in force in Ukraine
  • Periclase powder according to ГОСТ 24862
  • Alumina according to ГОСТ 30558
  • Dolomite according to the regulatory documents in force in Ukraine
  • Rutile concentrate according to the regulatory documents in force in Ukraine
  • Zircon concentrate according to the regulatory documents in force in Ukraine
  • Ilmenite concentrate according to the regulatory documents in force in Ukraine
  • Fluxes are packed in polypropylene bags, soft containers such as MKR according to the regulatory documents in force in Ukraine. The net weight of one bag from 20 kg to 50 kg, a big bag container - no more than 1000 kg
  • In agreement with the customer, fluxes can be packaged in a different container according to the regulatory documents in force in Ukraine, ensuring the safety of the flux and its quality during transportation
  • Export fluxes packaged in accordance with contract requirements

News

21
Jul2017

On August 5, 2017, the 70th anniversary of PJSC "Zaporizhskloflus" is celebrated

The history of the company started in 1944, according Decree of the People's Commissars of the USSR and the Central Committee of the KPBU dated 11.11.1944, No. 1207 in Zaporozhye, began the building of a glass factory whose task was to provide the national economy destroyed by wa...

18
May2016

The resumption of production of wares from pressed clear glass!

PRJSC "Zaporizhskloflus" resumes production of pressed clear glass. The product range of more than 40 kinds of glass cups, salt shakers, bowls, ashtrays, cups 'Petry' Laboratory. All products are made according to the requirements of GOST 30407-96, it has a certificate of conform...

18
Jun2014

New product - liquid glass!

PRJSC "Zaporizhskloflus" launched a new product - liquid glass ГОСТ 13078-81, ТУ У 20.1-00293255-004:2014. In this connection, the company is looking for companies to cooperate for the acquisition of liquid glass. We will be glad to cooperate with you!

14
Aug2009

PRJSC "Zaporizhskloflus" began to develop a bank of glass for caviar and other fish produc...

PRJSC "Zaporizhskloflus" began to develop a bank of glass for caviar and other fish products. In this connection, the company is looking for companies to cooperate on purchasing glass jars. We will be glad to cooperate with you!

14
Mar2008

Flux ceramic АНК-28!

FLUX CERAMIC АНК-28. Flux АНК-28 - basic, ceramic, aluminate-basic type reducing Mn and Si, suitable for welding and corner joints made from carbon, low alloy steels.

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PRJSC "ZAPORIZHSKLOFLUS"
Tax number: 002932508240
EDRPOU: 00293255
Ukraine, 69035, Zaporozhye, Diagonalnaya 2

Bank requisites:
Account: 26000617360400
Bank: BNP PARIBAS GROUP "Ukrsibbank", MFO: 351005

Sodium silicate, welding fluxes: tax@steklo.zp.ua
+38(061) 239-70-70
Liquid glass, glassware: sbut@steklo.zp.ua
+38(061) 239-70-75

Payment for products:
Payment for shipped products is carried out by bank transfer by transferring funds to the account of the Seller. Company has a flexible system of discounts and payment delay. We will be glad to see you as our partners!

Shipment and products delivery:
Shipment of products is carried out from the warehouses of the enterprise. It is possible to delivery by road, rail, river and sea transport. We will consider any of your suggestions!

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